Guidelines for submission of proposals under the Scheme Waste Minimisation in Small & Medium Industries (SMIs)

 

 

 

 

 

 

 

 

 

 

CP Division

Government of India

Ministry of Environment & Forests

Paryavaran Bhawan

C.G.O. Complex, Lodhi Road

New Delhi – 110 003


Ministry of Environment and Forests

Guidelines for submission of proposals under the Scheme Waste Minimisation in Small & Medium Industries (SMIs)

 

 

Objectives

 

          The policy statement for abatement of pollution lays emphasis on preventive aspects of pollution abatement and promotion of technical inputs to reduce industrial pollution.  One of the simplest preventive strategies is to minimise the waste in production of products and goods.  The main objective of waste minimisation is to optimize the consumption of raw materials and also reduce waste generation by adopting production techniques which are cleaner in nature and which can be adopted by the existing units without necessarily changing the production processes or unit operations.  The approach to the problem is towards utilising the existing production facilities in an optimal manner.  The objective of the scheme is to assist the primary  small units and some medium scale units (where investment cost is less than Rs.5.00 crores) who do not have access to the requisite technical expertise to achieve waste minimization but excludes procurement of equipment and hardware.  The programme aims at not only in achieving waste reduction through optimization in one or more units but also serve to build confidence among other industrial units in the cluster/region to adopt similar initiatives.  It has been established that by adopting waste minimisation approach the units are able to reduce not only the generation of wastes but also reduce their overall cost of production and thereby operate in a more environmental friendly manner.


Components of the Programme

 

2.       The activities to be undertaken include:

(i)                Identification of the industrial sectors, which have the possibility of reducing the waste generated within the existing operation, leading to conservation of resources.

(ii)              Identification of clusters of small and medium scale industries and the units willing to adopt the waste minimization approach.

(iii)            Profile the sector/cluster/units giving information on the raw material consumption, waste generation including the existing treatment and disposal methods.

(iv)            Feasibility study  of implementing the waste minimisation schemes for selected sectors/clusters/units..

(v)              Demonstration of the waste minimization in one or more units through actual implementation  of the waste minimization options/solutions.

(vi)            Conducting workshop/s for entrepreneurs bringing out the salient features of waste minimisation measures that can be adopted/ replicated.

 

 

Eligibility

 

3.       The application for assistance under waste minimisation programme can be submitted by either industrial entrepreneurs or consultants or industry association or similar agency engaged in the area of waste minimisation.  The assistance will be provided to develop and establish waste minimisation approach in one or more units which can be adopted by a cluster of small and medium enterprises that are engaged in the production of similar products/goods. An illustrative list of potential sectors provided in Annex-1.  The consultant/entrepreneur can also select sectors outside the illustrative list, provided they could justify the same.  However, the industry/ies selected must belong to small and medium scale only.

 

 

Application

 

4.       The application should be submitted in the prescribed ‘application form’ attached with the guidelines.  The projects should be of short duration not exceeding twelve months.  The projects proposals would be examined by the Ministry as per prescribed procedure and decision taken accordingly.  The grant of assistance under waste minimisation scheme is subject to the Ministry being satisfied with the proposal, the qualification and experience of the applicant, the need for taking up the proposed project and the availability of funds.  The Ministry also has the right to reject the proposals without assigning any specific reasons.  If a project is recommended for assistance, the budget will be decided as per the norms.  The funds for the project will be released in three instalments, i.e. 40% at the time of sanctioning of the project and upon submission of detailed profile of the selected sector and cluster, which should inter-alia include identification of the demonstration units and their commitment. The second instalment of another 40% will be released on completion of the detailed field studies (compiling and developing base line information, feasibility studies of preventing the waste, material balance etc.).  Final instalment of 20% will be released after implementation of waste minimisation measures, evaluation of the implementation of the project and organising a workshop for dissemination of the information to the other units in the cluster and submission of the final Report and submission of Utilisation Certificate/Expenditure Statement (Audited in case of non-governmental organisations)

 

Documents to be submitted

 

5.       Applicant should provide a curriculum vitae (not exceeding 2 pages) along with the application, which should inter-alia include expertise in process/ operation of the industry concerned/ waste minimisation techniques of similar industry/ association with the waste minimisation programme.  The applicant should also be familiar with the operation in the cluster in which the proposed waste minimisation programme is to be taken up.  If the organisation is NGO or private organisation, it will submit last three years audited statement of accounts and registration certificate. Once the project is sanctioned the project proponent has to submit a Bond as per the pro-forma enclosed in Annex-2.  Funds will be released in installment on submission of Utilisation Certificates and expenditure statement (audited in case of non-government organisation) for the earlier releases as per the pro-forma enclosed in Annex-3.

 

Monitoring and evaluation

 

6.       During the course of implementation of the waste minimisation scheme the Ministry of Environment and Forests may send their expert/ experts to visit the site and monitor the programme.  The experts would evaluate the programme and give their recommendation which would inter-alia include recommendations regarding continuation of the programme.

 


APPLICATION FORM FOR GRANT OF ASSISTANCE

UNDER WASTE MINIMISATION PROGRAMME

 

S. No.

Item

Details

1.

Name of the Applicant

(In block letters)

 

 

2.

Full address of the applicant

(in block letters)

 

 

 

 

 

 

Pin Code:

 

 

 

 

 

 

 

Tel./Fax No./e-mail

 

3.

Product/ process propose to be covered under waste minimisation scheme

(Brief Resumѐ not exceeding one page may be attached)

 

4.

(a) Size of the units proposed to be covered based on product out put (tonnes/day or tonnes/year)

 

 

(b) Raw material used by the industry (including coal, furnace oil, LSHS, diesel etc.)

 

Item:

 

(i)

 

(ii)

 

(iii)

.

 

Quantity in tonnes/litres/Kg etc. per day/per anum

5.

Water consumption by the industry per day (litres/day)

 

(i) Cooling water

 

(ii) Process water

 

(iii) Steam generation

 


 

S. No.

Item

 

6.

Energy consumption by the electrical Co. (kwh/ tonne of product or number of units consumed per year)

 

 

7.

Process Steps Adopted

(Provide a flow sheet)

Identifying both chemical and Mechanical operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.

Wastes generated:

(a)  Liquid wastes

(i)

(ii)

 

WASTE      QUANTITY      TREATMENT

                                      DISPOSAL

 

(b)  Solid wastes

(i)

(ii)

 

 

9.

Gaseous/Fugitive emission  

 

 

 

 

10.

Current disposal method

(a)  Liquid wastes

(i)

(ii)

 

WASTE      QUANTITY      TREATMENT

                                      DISPOSAL

 

(b)  Solid wastes

(i)

(ii)

WASTE      QUANTITY      TREATMENT

                                      DISPOSAL

 

 

 

S. No.

 

Item

 

11.

(a) Key Problem Areas proposed to be addressed

(i)

(ii)

(iii)

(b)   Specific Problem to be taken up for study

 

12.

Detailed methodology of the proposed study (add additional sheets, if required)

 

 

13.

Whether the industry’s operation seasonal or round the clock or based on exports demand

 

14.

Number of industrial units in the area producing the same/ similar product

 

15.

Scale of operation of the units in the cluster

 

(i) Minimum

(ii) Maximum

(iii) Average

 

 

16.

Activity(Indicative)

No. of Months

(i) Identification and characterisation of wastes

 

 

(ii)(a) Material balance

    (b) Water balance

    (c) Energy balance

 

 

(iii) Preparation of feasibility study

 

 

(iv) Implementation of waste minimisation measures

 

 

(v) Demonstration study

 

 

(vi) Workshop

 

 

 

S. No.

Item

 

17.

Funds required

Number of man months

Fund required (Rs.000)

(i) Collection of basic information

 

 

(ii) Characterisation of wastes

 

 

(iii) (a) Material balance

      (b) Water balance

      (c) Energy balance

 

 

(iv) Preparation of feasibility report

 

 

(v) Implementation

 

 

(vi)Demonstration

 

 

(vii) Travel

 

(viii) Documentation

 

(ix) Workshop

 

(x) Contingency

 

(xi) Laboratory Charges

 

 

Note:

v     Activity schedule to be provided.

 

v     The project shall be carried out in 2 phases:

(i)      Preparation of pre-feasibility study

(ii)     Demonstration Workshop and final report

 

v     The physical and financial targets should be given separately for both the phases.

 

 

Signature of the Applicant

 

 

 

 

 

 

 

Annex-1

POTENTIAL INDUSTRIAL SECTORS FOR WASTE MINIMIZATION STUDIES 

 

Sl No.            Sectors

1.                                     PULP & PAPER

2.                                     REFRACTORIES

3.                                     DYE & DYE INTERMEDIATES

4.                                    FOUNDRY & FORGINGü

5.                                    ELECTROPLATINGü

6.                                     TEXTILE PROCESSING

7.                                     DAIRY

8.                                     PAINTS

9.                                     RESINS

10.                               BULK DRUG/PHARMAü

11.                                 MARBLE & SLURRY

12.                                 RICE MILL

13.                                 RUBBER PROCESSING

14.                               STEEL ROLLING MILLSü

15.                                 PESTICIDE FORMULATION

16.                                 PRINTED CIRCUIT BOARD

17.                                 BATTERY MANUFACTURING (SMALL SCALE UNITS)

18.                                 EDIBLE OIL

19.                                 UNTENSIL MANUFACTURING

20.                                 SAGO/TAPIOCA PROCESSING

21.                               BRICK KILNS/ROOF TILINGü

22.                                 COIR DFIBRING

23.                                 PACKAGING MATERIALS

24.                                 TANNERYü

25.                                 FERTILIZER (SMALL SCALE UNITS)

26.                                 SAFETY MATCH BOX

27.                                 FLOUR MILLS

28.                                 SCREEN PRINTING

29.                                 PLASTIC COMPONENTS

30.               ACTIVATED CARBON-CHARCOALü

 

 

Priority Industrial Sectors for submission of proposals on Waste Minimization Studies in 2004-2005,

 

Sl No.          Sectors

 

1.                 FOUNDRY & FORGING

2.                 ELECTROPLATING

3.                 TEXTILE DYING & PROCESSING

4.                 BULK DRUG/PHARMA

5.                 STEEL ROLLING MILLS

6.                 BRICK KILNS/ROOF TILING

7.                 TANNERY

8.                 ACTIVATED CARBON - CHARCOAL

 

 

Annex-2

BOND

 

KNOW ALL MEN BY THESE PRESENTS THAT we, signed for and on behalf of a Society registered under the ___________ and having its office at _________________ (herein after called the ‘Obligors’ which terms shall unless excluded by or, repugnant to the context be deemed to include its successors, permitted assigns and all persons entitled to and capable of disposing off the assets and properties of the obligors) are held and firmly bound to the President of India (herein-after called the ‘Government’ which term shall unless exclude or repugnant to the context be deemed to include his successors and assigns) in the sum of Rs.____________(Rupees__________________ only) well and truly to be paid to the Government on demand and without a demur for which payment we firmly bind ourselves by these presents.

SIGNED this ___________________ day of _____________ in the year Two thousand __________________.

WHEREAS on the obligors request the Government has as per Union Ministry of Environment’s letter No._______________ dated _______________ (herein after referred to as the ‘Letter of Sanction’ which forms an integral part of these presents and a copy whereof is annexed hereto as Annexure ‘A’) agreed to made in favor of the obligors for the purpose of grant of Rs.____________(Rupees __________ only) out of which Rs._____________(Rupees ________________only) have on ________ been paid to the obligors (the receipt of sum the _______________ do hereby admit and acknowledge) on condition of the obligors have agreed to do.

NOW the condition of the above-written obligation is such that if the obligors duly fulfil and comply with all the terms and conditions mentioned in the Letter of Sanction then the above written bond or obligation shall be void and of no effect; but otherwise it shall remain in full force, effect and virtue.

And these presents further witness as under :

The decision of the Secretary to the Government of India in the Ministry of Environment on the question whether there has been breach or violation of any of the terms and conditions mentioned in the letter of sanctions shall be final and binding on the obligors, and

The Government have agreed to bear the stamp duty, if any, chargeable on the presents.

  In witness whereof those Presents have been executed on behalf of the obligors pursuant to the Resolution No.___________dated __________ passed by the Board of the Management of the Society (Governing Body) of the obligors, on the and year herein above-written.

Obligors in the presence of

with name and address

1.                                                         Signature of the grantee institution

 

 

 

2.

 

 

 

                                                            (for office use only)

 

                                                            Accepted for and on behalf

                                                            of the President of India

 

Witness:-

 

 

                                                            (Name and Designation)

 

Name and address:-

 

 

Annex-3

UTILISATION CERTIFICATE

(TO BE SENT IN DUPLICATE TO MINISTRY OF ENVIRONMENT & FORESTS)

For the Financial Year (from 1st April to 31st March of the next calendar year).

 

1.  Title of the Project/ Scheme                    :

 

2.  Name of the organisation                       :

 

3.  Principal Investigator                             :

 

4.  Ministry of Environment & Forests letter

    No. and date of sanctioning the Project     :

 

5.  Amount brought forward                        :

    from the previous financial year

    quoting Ministry of Environment

    & Forests letter no. and date on

    which the authority to carry forward

    the said  amount was given.

 

6.  Amount received from Ministry                  :    No. and date of sanction

    of Environment and Forests during Amount.

    (Please give no. and dates of sanctions          1.

    of sanctions showing the amount paid).         2.

                                                                     3.

                                           Total:

 

7.  Total amount that was available for         :

    expenditure (including commitments)

    incurred during the  Financial Year

    (S.No. 5+ S. No.6).

8.  Actual expenditure (excluding               :

    commitments) incurred during

    the financial year.

 

9.  Unspent balance refunded                    :

    if any (Please give details

    of cheque no. etc.)

 

10. Balance amount available                     :

    at the end of Financial year.

 

11. Amount allowed to be carried               :

    forward to the next Financial Year.

    Vide letter No. and date.

 

Certified that the expenditure of Rs. ............. (Rupees  ...................................).

Mentioned against column 8 was actually incurred on the project/scheme for the purpose for which it was sanctioned.

 

Date:

 

 

 

Signature of Principal            Signature of                   Signature of Head Investigator                         Registrar/Accounts           of the Organization

                                         Officer

 

Our Ref. No.

                                                Accepted and Countersigned

 

 

Date:                                                                      COMPETENT AUTHORITY

                                                       MINISTRY OF ENVIRONMENT & FORESTS